Mechanical Engineer 3 with Security Clearance

This is an onsite position and may require up to 25% travel, within and outside the United States. Job Overview

• Use Solidworks to design and modify parts and assemblies.
• Create 2D drawings of parts and assemblies complete with bill of material (BOM) for internal or external fabrication and assembly.
• Perform aerodynamic analysis and calculations to inform the design and predict the behavior of aircraft.
• Develop and analyze mechanical systems for aircraft, including engines, airframes, and avionics.
• Conduct simulations, testing, and prototyping to validate designs and ensure they meet performance and safety requirements.
• Collaborate with cross-functional teams, including electrical, software, and systems engineers, to integrate mechanical systems into larger aerospace systems.
• Perform risk assessments and develop mitigation strategies for potential mechanical failures.
• Design and oversee the manufacturing and assembly processes of mechanical components, ensuring they meet quality and performance standards.
• Maintain accurate documentation of designs, processes, and test results.
• Perform other duties as assigned. Standard Essential Functions

• Proficiency in CAD software, such as SolidWorks or CATIA.
• Experience with Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD).
• Strong knowledge of materials, manufacturing processes, and quality control procedures.
• Understanding of regulatory and industry standards, such as FAA regulations, AS9100, and ISO 9001.
• Excellent communication and collaboration skills, with the ability to work effectively in a team environment.
• Familiarity with 3D printing technologies Education / Certifications
• Bachelor's degree in Aerospace, Aeronautical, Mechanical Engineering or a related field.
• Master's degree in Aerospace, Aeronautical, Mechanical Engineering or a related field is a plus.
• Solidworks Certified Professional in Mechanical Design (CSWP) is a plus. Experience
• 4-8 years of experience in aerospace or related field.
• Experience working for a military contract and performing formal technical presentations such as a PDR, CDR, PRR.
• Experience with UAVs or RC aircraft.
• Experience in a rapid prototype environment.
• Experience with Star-CCM+ and XFLR a plus. Physical Requirements

• Ability to obtain/maintain a Top Secret/SCI DoD clearance, U.S. Citizenship required. About AEVEX AEVEX, headquartered in Solana Beach, California, supports the U.S. national security mission and partner nation needs around the world by providing full-spectrum aviation, remote sensing, and analysis solutions. The company's capabilities include custom design and engineering; rapid prototyping; sensor integration and sustainment; aircraft modification and certification; flight test instrumentation and support; mission operations service; advanced intelligence data processing, exploitation, and dissemination solutions; and tailored hardware and software mission-system tools. AEVEX uses agile and customized approaches to rapidly define, develop, and deliver specialized solutions for airborne special mission needs for the U.S. Government, partner nations, and commercial businesses. AEVEX has major offices in California, Florida, North Carolina, Ohio, and Virginia. AEVEX provides a full suite of comprehensive benefits, including a 401(k)-retirement plan, comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company, professional development funds, and an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support, among other benefits for qualified employees. Equal Employment Opportunity: AEVEX is an Equal Opportunity employer. We are committed to providing equal employment opportunities to all employees and applicants without regard to race, religious creed, color, sex (including pregnancy, breast feeding and related medical conditions), gender, gender identity, gender expression, sexual orientation, national origin, ancestry, citizenship status, military and veteran status, marital status, age, protected medical condition, genetic information, physical disability, mental disability, or any other protected status in accordance with all applicable federal, state and local laws. Create a Job Alert Interested in building your career at AEVEX? Get future opportunities sent straight to your email. Create alert