Senior Controls Engineer – PLC Automation / Industrial Controls

apartmentBlackStar placeOrlando business_center$110,000 - $140,000/year calendar_month 

Senior Controls Engineer – PLC Automation & System Integration

Location: Orlando, FL (100% Onsite)

Compensation: $110,000 – $140,000 base + annual bonus + ESOP ownership

Job Summary

We are seeking a Senior Controls Engineer to lead the design, programming, and commissioning of complex automation and control systems for large-scale projects in manufacturing and entertainment environments. This is a hands-on engineering role focused on PLC-based system design, electrical/control integration, and on-site startup support.

Ideal candidates bring 8–10+ years of controls engineering experience and the ability to independently design systems from concept through commissioning.

Key Responsibilities
  • Design complete control systems from scratch (hardware, software, networking, and architecture)
  • Develop PLC/DCS control logic using ladder logic and structured text (Allen-Bradley, Siemens preferred)
  • Perform electrical panel design, power calculations, load analysis, and component selection
  • Create system documentation, including control narratives, schematics, network layouts, and test plans
  • Support system integration, installation, startup, commissioning, and troubleshooting
  • Conduct control system analysis, including short circuit, load flow, harmonics, and safety assessments
  • Design safety-critical and redundant control systems (SIL/PL concepts preferred)
  • Manage vendor scope and ensure compliance with engineering standards, safety codes, and client requirements
  • Perform on-site troubleshooting, diagnostics, and root cause analysis
  • Support multi-disciplinary engineering teams and act as technical lead on projects
Required Qualifications
  • Bachelor's degree in Electrical Engineering or closely related field (controls experience required)
  • 8–10+ years of Controls / Automation Engineering experience
  • Strong PLC programming experience from scratch (Allen-Bradley and/or Siemens preferred)
  • Experience with industrial control systems, I/O, field devices, and Ethernet-based distributed systems
  • Hands-on experience with commissioning, startup, and troubleshooting
  • Ability to read and develop electrical/control schematics (AutoCAD preferred)
  • Strong understanding of industrial automation systems and control architecture
  • Excellent communication and ability to work in multi-disciplinary teams
Preferred Experience
  • Safety-critical systems (ASTM standards, SIL/PL, attractions, or regulated industries)
  • AutoCAD for controls or panel design documentation
  • Multi-language PLC programming (Structured Text, C++, VB)
  • Experience in manufacturing, automation, or ride/entertainment systems
Additional Details
  • Travel: Up to 30% (typically ~10%)
  • Work Environment: On-site at client/project locations (industrial & engineering environments)
  • Schedule: May require off-shift support during installation/commissioning
Why Join Us
  • 100% employee-owned ESOP company
  • ENR Top 500 engineering firm with 40+ years of stability
  • Strong culture of technical ownership and long-term career growth
  • Comprehensive benefits package including:
  • Medical, Dental, Vision
  • 401(k) + Profit Sharing + ESOP
  • PTO & Paid Holidays
  • Tuition Reimbursement
  • Life & Disability Insurance
  • Employee Assistance Program
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